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产品型号CB8546-000的Datasheet PDF文件预览

RAYCHEM Tubing Products  
Table of Contents  
Application Equipment  
HL1910E/HL2010E Light duty heating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3, 2-4  
ThermoGun HG  
Medium duty heating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5, 2-6  
CV-1981 and  
CV-1983  
2
Heavy duty hot-air heating tool . . . . . . . . . . . . . . . . . . . . . . . . .2-7, 2-8  
Heating work station for short length tubing . . . . . . . . . . . . . .2-9, 2-10  
Heating oven for large, complex assemblies . . . . . . . . . . . .2-11, 2-12  
IR-1891  
Model 81CE  
RBK-ILS-  
Processor MKII  
Installation of splice sealing products adjacent to  
ultrasonic welder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13, 2-14  
Model 105  
Model 16B  
Model 19  
Model 20  
VBH-1  
Table-top or stand alone tunnel oven . . . . . . . . . . . . . . . . . .2-15, 2-16  
Table top belt heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17, 2-18  
Belt heater for processing a broad range of products . . . . .2-19, 2-20  
Upgraded belt heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-21, 2-22  
Versatile bed heater for large assemblies and substrates . . . . .2-23, 2-24  
2-1  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
UK: 44-800-267-666  
CIS WR 08/2011  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
L. & S. America: 54-11-4733-2200  
te.com  
Engineering Notes  
2-2  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
UK: 44-800-267-666  
CIS WR 08/2011  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
L. & S. America: 54-11-4733-2200  
te.com  
RAYCHEM Tubing Products  
HL1910E/HL2010E  
Light Duty Heating Tool  
Product Facts  
I Light duty, portable hot air  
heater  
2
The HL2010E and HL1910E The HL2010E tool is  
A bench stand allowing use  
of both the HL2010E and  
the HL1910E as a bench  
tool is available as an  
hot air heat guns are  
designed to work with a  
standard line voltage  
switched on and off at the  
three-stage switch and the  
temperature can be contin-  
uously adjusted over a  
(120V) on a wide variety of  
Raychem heat-shrinkable  
products. These tools are  
suitable for occasional use  
and are not recommended  
for applications requiring  
high duty cycles. Both tools  
supply forced hot air with  
an adjustable heat setting  
to meet the requirements of  
many different installation  
situations. A three position  
switch controls the air flow  
(150/300/500 l/min)  
option. Only two reflectors  
range of 50°C-630°C by the are required to cover most  
pushbuttons. The tempera-  
ture can be increased or  
reduced by 10°C steps. An  
LCD display shows the  
actual temperature.  
applications of heat-shrink-  
able tubing and SolderSleeve  
terminations.  
There is an adaptor avail-  
able, which allows the use  
of PR type reflectors.  
The HL1910E tool is  
switched on and off at the  
two-stage switch and the  
temperature can be contin-  
uously adjusted over a  
range of 50°C-600°C at the  
thumbwheel (the numbers  
on it serve as guide only,  
1 means 50°C and max.  
temperature of 600°C is  
attained at 9).  
Available in:  
Americas  
Europe  
Asia Pacific  
I
I
I
2-3  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
CIS WR 08/2011  
millimeters unless otherwise  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
specified. Values in brackets  
are metric equivalents.  
te.com  
L. & S. America: 54-11-4733-2200  
UK: 44-800-267-666  
RAYCHEM Tubing Products  
HL1910E/HL2010E (Continued)  
Technical Specifications  
Voltage  
Power  
Air flow  
Weight  
Length  
Noise  
120V AC  
2000W  
150 - 500 l/min  
920g  
280 mm  
<70dB  
Ordering Information  
Description  
HL2010E-KIT-120V  
HL1910E-KIT-120V  
Part Number  
CJ2087-000  
CJ2086-000  
HL2010E-120V tool:  
HL1910E-120V tool:  
HL2010E/HL1910E Accessories:  
HL1802E-074616 - SolderSleeve  
Terminators Reflector  
832011-000  
022611-000  
HL1802E-070519 - Heat-Shrinkable  
Tubings Reflector  
HL1802E-ADAPT-PR Adaptor for  
PR Series Reflector  
444817-000  
991974-000  
989523-000  
CJ2085-000  
PR-13C-REFLECTOR  
PR-25D-REFLECTOR  
HL2010E-BENCH-STD  
2-4  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
UK: 44-800-267-666  
CIS WR 08/2011  
millimeters unless otherwise  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
L. & S. America: 54-11-4733-2200  
specified. Values in brackets  
are metric equivalents.  
te.com  
RAYCHEM Tubing Products  
ThermoGun HG  
Medium Duty Heating Tool  
Product Facts  
I Stand-mounted or  
handheld, rugged unit for  
heavy-duty use  
I Built-in stand and turbo-fan-  
driven blower  
2
I Adjustable side vents  
I Adjustable temperature  
I 1680 to 2160 watts  
I Large reflector size  
I High heat output for fast  
installation  
Applications  
Specifications  
Used for installing molded  
parts onto adapters or  
harnesses and installing  
a broad range of heat-  
shrinkable products, includ-  
ing boots and tubing up to  
three inches in diameter.  
Model  
Power Requirements  
Input Watts  
Temperature Range  
CFM*  
RPM**  
HG-501A  
HG-502A  
HG-751A-C  
HG-752A  
120 V, 60 Hz, 14 A  
230 V, 50/60 Hz, 7 A  
120 V, 60 Hz, 18 A  
230 V, 50/60 Hz, 9 A  
1680  
1680  
2160  
1740  
260°C–399°C [500°F–750°F]  
260°C–399°C [500°F–750°F]  
399°C–538°C [750°F–1000°F]  
399°C–538°C [750°F–1000°F]  
23  
23  
23  
23  
1700  
1700  
1700  
1700  
*CFM = Cubic feet per minute.  
**RPM = Revolutions per minute.  
Available in:  
Americas  
Europe  
Asia Pacific  
I
I
2-5  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
UK: 44-800-267-666  
CIS WR 08/2011  
millimeters unless otherwise  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
L. & S. America: 54-11-4733-2200  
specified. Values in brackets  
are metric equivalents.  
te.com  
RAYCHEM Tubing Products  
ThermoGun HG (Continued)  
Accessories  
A-160-HG reflector  
A-170-HG reflector  
TG-23 reflector (P/N 991026)  
(P/N 991017) for short  
lengths of tubing up to  
19.05 [.75] in diameter.  
(P/N 991018) for short lengths for boots up to 44.45  
of tubing 19.05–50.8 [.75–2] [1.75] in diameter.  
in diameter.  
Must be ordered separately.  
Must be ordered separately. Must be ordered separately.  
Ordering Information  
Model*  
Housing Color  
Part No.  
HG-501A  
HG-502A  
HG-751A-C  
HG-752A  
Red  
Red  
Red  
Red  
462047-000  
389363-000  
926935-000  
026239-000  
Accessories  
Tubing Application  
Part No.  
A-160-HG standard reflector  
A-170-HG large tubing reflector  
TG-23 small boot reflector  
TG-24 large boot reflector  
*Complete with bench stand.  
Diameters up to 19.05 [0.75]  
Diameters of 19.05–50.8 [0.75–2]  
Diameters up to 44.5 [1.75]  
991017-000  
991018-000  
991026-000  
991027-000  
2-6  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
CIS WR 08/2011  
millimeters unless otherwise  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
L. & S. America: 54-11-4733-2200  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
UK: 44-800-267-666  
specified. Values in brackets  
are metric equivalents.  
te.com  
RAYCHEM Tubing Products  
CV-1981 and CV-1983  
Heavy Duty Hot-Air  
Heating Tool  
Product Facts  
I Robust, double-insulated,  
heavy-duty unit  
I Highest-wattage unit  
(1600–2260 watts)  
2
I Integral stand that allows  
use as bench tool  
I Safe, quiet operation  
I Precisely variable  
temperature  
I Variety of reflectors  
available  
I Easy fixturing for dual  
opposing heating  
Applications  
Specifications  
Used for installing dual wall  
or single wall tubing up to  
three inches in diameter  
and for installing  
SolderSleeve devices.  
Closed loop version (PID)  
also available.  
Electrical Supply  
CV-1981-MK2  
CV-1983  
120 V and 230 V  
120 V and 230 V  
120 V and 230 V  
CV-1981 PID  
Power Consumption  
CV-1981-MK2  
CV-1983  
1600 W  
2260 W/3060 W  
1600 W  
CV-1981 PID  
Total System Noise  
CV-1981-MK2  
CV-1983  
65dB  
65dB  
>70dB  
CV-1981 PID  
Length  
CV-1981-MK2  
CV-1983  
340 mm [13.4 in]  
320 mm [12.6 in]  
350 mm [13.8 in]  
CV-1981 PID  
Weight  
CV-1981-MK2  
CV-1983  
1.3 Kg [2.90 lb]  
1.5 Kg [3.30 lb]  
1.4 Kg [3.10 lb]  
CV-1981 PID  
Air Flow  
CV-1981-MK2  
CV-1983  
Max 230 l/min  
Max 500 l/min  
230 l/min  
CV-1981 PID  
Product Range  
All dual wall, single wall and molded part products.  
Various devices products.  
For other Raychem products , contact TE.  
Available in:  
Americas  
Europe  
Asia Pacific  
I
I
I
2-7  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
UK: 44-800-267-666  
CIS WR 08/2011  
millimeters unless otherwise  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
L. & S. America: 54-11-4733-2200  
specified. Values in brackets  
are metric equivalents.  
te.com  
RAYCHEM Tubing Products  
CV-1981 and CV-1983 (Continued)  
Ordering Information  
Equipment  
Description  
Part No.  
Voltage  
120V  
120V  
230V  
230V  
230V  
120V  
230V  
230V  
230V  
230V  
120V  
120V  
230V  
230V  
230V  
Hz  
CV-1981-120V1600W-CANMK2  
CV-1981-120V1600W-UKMK2  
CV-1981-230V1600WMK2  
CV-1981-230V1600W-SEVMK2  
CV-1981-230V1600-UKMK2  
CV-1983-110V-2260W-UK  
CV-1983-220V-2260W  
A42716-000*  
E95798-000  
813914-000  
F25836-000  
340970-000*  
441753-000  
773898-000  
985426-000  
538361-000  
231866-000  
839218-000  
928826-000  
958770-000  
434366-000  
385828-000  
989172-000  
50/60 Hz  
50/60 Hz  
50/60 Hz  
50/60 Hz  
50/60 Hz  
50/60 Hz  
50/60 Hz  
50/60 Hz  
50/60 Hz  
50/60 Hz  
50/60 Hz  
50/60 Hz  
50/60 Hz  
50/60 Hz  
50/60 Hz  
CV-1981-MK2  
CV-1983  
CV-1983-220V-2260W-UK  
CV-1983-220V-3060W  
CV-1983-220V-3060W-UK  
CV-1981-120V-1600W-CANPIDF  
CV-1981-120V-1600W-UKPID  
CV-1981-230V-1600WPID  
CV-1981-230V-1600W-SEVPIDF  
CV-1981-230V-1600W-UKPIDF  
AD-1962  
CV-1981-PID  
CV-1983 Barrel Adapter  
Accessories  
Application  
Part No.  
PR-12 reflector  
Tubing: 6.3–25.4 mm [0.25 in–1 in]  
Tubing: Up to 6 mm [0.25 in]  
Large SolderSleeve products  
Tubing: Up to 25.4 mm [1 in]  
991973-000  
991963-000  
991974-000  
991984-000  
991964-000  
991989-000  
991965-000  
989523-000  
991967-000  
997768-000  
989172-000  
PR-13 reflector  
PR-13C reflector  
PR-21 reflector  
PR-24 reflector  
Tubing/molded parts: 25.4–34.93 mm [1 in–1.38 in]  
Tubing/molded parts: 34.93–60.33 mm [1.38 in–2.38 in]  
SolderSleeve products: Up to 7 mm [0.28 in]  
SolderSleeve products: 6.3–12.7 mm [0.25 in–0.50 in]  
Small SolderSleeve products  
PR-24A reflector  
PR-25 reflector  
PR-25D reflector  
PR-26 reflector  
PR-33 reflector  
SolderSleeve products: 19.05–25.4 mm [0.75 in–1 in]  
AD-1962 adapter for larger-barrel CV-1983  
PR-34 reflector  
SolderSleeve products: 12.0–20.0 mm [0.47 in–0.79 in] 989111-000  
PR-51  
Special narrow reflector for molded part transitions  
[21.5 x 3.5 mm nozzle] [.85 in x .14 in]  
113069-000  
*Note: A42716 supersedes and replaces 538005  
340970 supersedes and replaces 923002  
2-8  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
UK: 44-800-267-666  
CIS WR 08/2011  
millimeters unless otherwise  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
L. & S. America: 54-11-4733-2200  
specified. Values in brackets  
are metric equivalents.  
te.com  
RAYCHEM Tubing Products  
IR-1891  
Heating Work Station for  
Short Length Tubing  
Product Facts  
I Automatic cycle start once  
heater is manually  
positioned over product,  
which gives improved  
process control  
2
(recommended for adhesive-  
lined heat-shrinkable tubing  
e.g. sealing applications)  
I Automatic heating head  
retraction at end of cycle  
prevents damage to  
components  
I Multiple product fixture  
assemblies give increased  
process rates  
I Cooling fan above each  
fixture assembly maintains  
holding fixture at an  
acceptable temperature  
before initiating the heating  
cycle. The operator then  
continues with loading/  
unloading the other work  
station whilst the heating  
cycle is taking place.  
heating time and the time  
taken by the operator to  
load and unload the work-  
pieces. The installation  
temperature/power can be  
varied according to product  
type/size and required  
cycle times.  
Applications  
The IR-1891 is suitable for  
the installation of a range of  
Raychem heat-shrinkable  
tubing products onto a  
variety of small components,  
e.g. ring terminals, Faston  
terminals and small con-  
nectors etc. The machine  
is provided with two work  
stations and a moveable  
heating head.  
The IR-1891-220V-Shuttle-  
Retn is provided with  
closed loop temperature  
control and in addition the  
heat head is ‘locked’ into  
position by use of an elec-  
tromagnet during the heat-  
ing cycle.  
The heating elements,  
which are continuously  
energized, are of the infra-  
red medium wave length  
type and consist of a coiled  
resistance wire contained  
in quartz glass tubes. The  
closed loop temperature  
control uses similar elements  
but having integral thermo-  
couple sensors.  
Each workstation is pro-  
vided with supports for  
tooling fixtures (which must  
be specified and ordered  
separately). These support  
the workpieces and locate  
the tubing products. The  
operator loads the work-  
pieces into the fixtures at  
one of the workstations,  
ensures that the tubing  
product is correctly posi-  
tioned and then slides the  
heat head into position  
Once the other workstation  
has been loaded and the  
first installation is complete,  
the heat head is moved into  
position over the product  
and the next heating cycle  
initiated. Heating times vary  
typically from 3 to 30  
seconds depending on the  
size and type of tubing  
product. Process rates up  
to 1200 pieces/hour can be  
achieved depending on the  
Available in:  
Americas  
Europe  
Asia Pacific  
I
2-9  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
CIS WR 08/2011  
millimeters unless otherwise  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
specified. Values in brackets  
are metric equivalents.  
te.com  
L. & S. America: 54-11-4733-2200  
UK: 44-800-267-666  
RAYCHEM Tubing Products  
IR-1891 (Continued)  
Electrical Supply  
Power Consumption  
Operating Temperature  
Process Rate  
230 V Single Phase  
Technical Specifications  
1600 W  
650°C max  
1200 / hour maximum depending on application and operator  
3 to 30 seconds depending on application  
< 70 dB  
Heating Times  
System Noise  
Dimensions – 508636-000  
L1100 x H650 x D500 mm [L43 x H25 x D20 in]  
Dimensions – 613148-000 / 167309-000 / 289588-000 L1100 x H900 x D500 mm [L43 x H35 x D20 in]  
Base Plate Dimensions 289588-000 / 167309-000  
Base Plate Dimensions 613148-000  
L1040 x D450 mm [L41 x D18 in]  
L1040 x D397 mm [L41 x D16 in]  
Wide range of Raychem tubing products in particular LSTT, RNF-3000, RNF-100, HTAT, ATUM.  
Maximum diameter 20 mm [0.8 in] and maximum length 60 mm [2.0 in]  
Product Range  
Description  
*IR-1891-220V-Shuttle-Retn  
*IR-1891-220V-Retn-Syl  
Part No.  
289588-000  
613148-000  
Ordering Information  
*Note: The descriptions given here DO NOT include the supply of the necessary tooling fixtures.These are designed  
for each individual application.  
Description  
Part No.  
Accessories  
Grippers:  
IR-1891-SI-GRP-165-RD-1mm  
IR-1891-SI-GRP-165-CL-2mm  
IR-1891-SI-GRP-165-BK-3mm  
IR-1891-SI-GRP-165-WT-6mm  
Red Gripper with 1mm hole  
Clear Gripper with 2mm hole  
Black Gripper with 3mm hole  
White Gripper with 6mm hole  
629602-000  
112676-000  
F83221-000  
629602-000  
Fixtures:  
IR-1891-Quick-Rel-ESS-6/1  
IR-1891-Quick-Rel-ESS-8/2  
IR-1891-Tool-Fixt-Bas-ESS  
ESS Cap (6/1) Fixture  
ESS Cap (8/2) Fixture  
Base Unit for Fixtures  
096735-000  
148597-000  
760221-000  
Note: A wider range of tooling fixtures and grippers designed for previous applications are available. Please contact  
TE for details.  
2-10  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
UK: 44-800-267-666  
CIS WR 08/2011  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
L. & S. America: 54-11-4733-2200  
te.com  
RAYCHEM Tubing Products  
Model 81CE  
Discrete Heater for Heat-  
Shrinkable Tubing Products  
Product Facts  
I Closed-loop time and  
temperature control  
I Controlled process  
I Adaptable for different  
applications  
2
I Bench top design  
I CE approved for worldwide use  
I Heater operation and over  
temperature alarm lights  
into the upper heating ele-  
and load it into the spring  
ment connected to a closed loaded jaws on either side  
cient processing of either  
single-wall or adhesive-  
Applications  
The Model 81CE is a CE  
Certified discrete-type table  
top heater which provides a  
controlled process for  
recovering a wide variety of  
Raychem heat-shrinkable  
products onto wire assem-  
blies or other suitable sub-  
strates.  
loop temperature controller. of the heating chamber. The lined tubing. Temperature  
An alarm light illuminates  
whenever the actual heat-  
ing element temperature  
varies from the set point  
temperature.  
jaws grip and carry the  
assembly into the heating  
chamber and back to the  
home position when the  
time has expired. A protec-  
tion circuit prevents the  
cycle from being initiated if  
the oven is not at the  
desired set point, prevent-  
ing assemblies from being  
processed incorrectly. The  
small footprint allows the  
processor to be placed in  
close proximity to a welder,  
allowing a single operator  
to accomplish two tasks.  
and time can be controlled  
to accommodate a wide  
variety of products and  
substrates.  
Safety Features:  
Controlled Oven Dwell Time  
• Circuit breaker for current  
surges  
The oven dwell time is  
selected using a 3-digit  
thumb wheel digital timer.  
The time can be set  
Assemblies are loaded into  
spring loaded jaws on  
either side of the heating  
chamber which takes the  
assemblies into the oven for  
a pre-set number of sec-  
onds, then returns them to  
the home position for  
removal.  
• Emergency Stop  
• Pinch points eliminated  
by the housing design  
between 1 and 999 sec-  
onds for precise heating  
ensuring each assembly  
being processed sees the  
same precise amount of heat.  
• An over-temperature  
switch that shuts off all  
power in the event of an  
overheat condition  
Versatility  
• Automatic cool-down cir-  
cuit to prevent heat dam-  
age to integral  
Minimal Skill Requirements  
Controlled Heating Zone  
The processor is designed  
to process a broad range of  
Raychem heat-shrinkable  
tubing products up to  
25 mm [1.0 in] in diameter  
and 127 mm [5.0 in] in  
There are clearly marked  
guides for aligning the  
assembly as well as the  
tubing or device being  
processed. The operator  
only has to center the  
assembly, then the tubing,  
The Model 81 CE processor  
has two stamped foil heating  
elements that are manufac-  
tured to a strict wattage  
specification. Consistent  
temperatures are controlled  
by a thermocouple embedded  
components  
• Circuit to prevent cycle  
initiation until the oven is  
up to temperature  
length. The infrared energy  
source is well-suited to effi-  
Available in:  
Americas  
Europe  
Asia Pacific  
I
I
I
2-11  
9-1773447-9  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
CIS WR 08/2011  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
te.com  
L. & S. America: 54-11-4733-2200  
UK: 44-800-267-666  
RAYCHEM Tubing Products  
Model 81CE (Continued)  
Electrical  
Part No. 071965  
120 VAC, 1, 50/60 Hz, 15 A  
Part No. 704393-000  
220 VAC, 1 , 208-240 VAC, 15 A  
Specifications and  
Dimensions  
Power Requirements  
Heating elements  
Timing System  
2 ea. 400 watt stamped foil with quartz face infrared, one top & bottom  
Eagle Digital Timer, 1 to 999 seconds  
Mechanical  
Pneumatic cylinder requirement  
30 - 40 PSI clean shop air for jaw traversing  
Dimensions cm [in.]  
Control box dimensions  
Control box weight  
43.2 cm [17 in] L x 21.6 cm [8.5 in] W x 16.5 cm [6.5 in] H  
7.7 Kg [17 lb]  
Heating chamber dimensions  
Heating chamber weight  
Shipping dimensions  
Shipping weight  
38 cm [15 in] L x 24 cm [9.5 in] W x 34.3 cm [13.5 in] H  
18 Kg [40 lbs]  
61 cm [24 in] x 61 cm [24 in] x 53 cm [21 in]  
41 Kg [90 lbs]  
Tubing sizes  
Inside diameter  
Length  
Up to 25 mm [1 in]  
Up to 127 mm [5 in]  
Version  
Description  
Part No.  
Model 81CE -120 Volt  
Model 81CE - 220 Volt  
CLTEQ-M81CE-120V-HTR  
CLTEQ-M81CE-240V-HTR  
071965-000  
704393-000  
2-12  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
UK: 44-800-267-666  
CIS WR 08/2011  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
te.com  
L. & S. America: 54-11-4733-2200  
RAYCHEM Tubing Products  
RBK-ILS-Processor MkII  
Installation of Splice  
Sealing Products Adjacent  
to Ultrasonic Welder  
2
Product Facts  
I Increased heating  
element life  
I Installation times,  
temperatures and product  
size information (individual  
selection)  
I Sequenced installations  
I Operator key lock/password  
protection levels  
I Automatic heater retraction  
on mains failure  
I Automatic calibration (single  
cycle)  
I RS232 interface allows  
time, temperature and  
product sizes for the next  
installation to be transferred  
from a remote machine (e.g.  
an ultrasonic welding tool)  
I Machine hours and  
installation cycle counters  
I Software upgradeable to  
support special applications  
I Air cooling can be provided  
to an optional stub splice  
fixture in the RBK-Proc-Mk2-  
Proc-Aircool version  
I Automatic communication The wire assembly is  
Applications  
with upstream ultrasonic  
welder can allow time  
and temperature to be  
automatically set without  
operator intervention.  
automatically ejected, with  
the splice sealing product  
installed and the joint area  
sealed, insulated and strain  
relieved. In-line or stub-type  
splices can be installed.  
The RBK-ILS-Processor  
MkII is a semi-automatic  
unit designed specifically  
to install splice sealing  
products onto ultrasonically  
welded or crimped splice  
joints used in automotive  
harnesses.  
The operator is able to  
efficiently load both  
machines and so minimize  
‘dead time’. Installing  
The tool can operate in  
several modes:  
Raychem splice sealing  
products immediately after  
welding gives reduced  
installation time and earliest  
possible mechanical pro-  
tection for the welded joint.  
The operator positions the  
splice sealing product cen-  
trally over the splice joint  
and then locates the  
I Stand-alone — operator  
sets time and temperature.  
I Sequenced — preset  
times and temperatures  
can be sequenced auto-  
matically (and can also  
be randomly selected  
from sequence stored.)  
assembly into the gripper  
mechanism.  
Available in:  
Americas  
Europe  
Asia Pacific  
I
I
I
2-13  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
CIS WR 08/2011  
millimeters unless otherwise  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
specified. Values in brackets  
are metric equivalents.  
te.com  
L. & S. America: 54-11-4733-2200  
UK: 44-800-267-666  
RAYCHEM Tubing Products  
RBK-ILS-Processor MkII (Continued)  
Electrical Supply  
220V-240V-50Hz  
1.7 Amps (Max)  
Technical Specifications  
Power Consumption  
Operating Temperature  
550°C [1022°F] (Max)  
(500°C [932°F] recommended)  
Machine Cycle Times for splice sealing products  
used on typical range of automotive splices  
6 to 20 seconds depending on wire size  
and the number or wires used  
Total System Noise  
Dimensions  
Weight  
<80dB  
390 x 365 x 225 mm [15 x 14 x 9 in]  
18 Kg [40 lb]  
RBK-ILS-125 Products  
Sizes 1 to 3A  
Sizes 6/1 to 12/3  
Contact TE  
Product Range  
RBK-ILS-85 Products  
For Other Raychem Products (eg RBK-VWS, RBK-ESS….)  
Description  
RBK-Proc-Mk2-Processor  
RBK-Proc-Mk2-Proc-Aircool  
Part No.  
740331-000  
A96930-000  
Ordering Information  
Equipment  
Accessories  
Stub splice fixture - RBK-ILS-Proc-Stub-Sp-Fix  
Air cooled stub splice fixture - RBK-ILS-Proc-Air-Cool-Kit  
8 mm ring terminal fixture - RBK-ILS-Proc-Termfix-08mm  
981721-000  
843800-000  
049857-000  
2-14  
9-1773447-9  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
UK: 44-800-267-666  
CIS WR 08/2011  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
L. & S. America: 54-11-4733-2200  
te.com  
RAYCHEM Tubing Products  
Model 105  
Tabletop Tunnel Oven  
Product Facts  
I Closed-loop speed and  
2
temperature control  
I Continuous controlled  
process  
I Adaptable for different  
applications  
I CE approved for worldwide use  
I Heater operation and over-  
temperature alarm lights  
the heat zone. The upper  
chamber is equipped with  
adjustable heat shields to  
maximize the oven heating  
efficiency for various appli-  
cations.  
drive controller and DC  
drive motor ensure constant tubing. Heat output and  
or adhesive-lined  
Applications  
The Model 105 Tunnel Oven  
is a reliable and versatile  
process heater which pro-  
vides a controlled process  
for a wide variety of heat-  
shrinkable products.  
conveyor speed at any  
potentiometer setting from  
100 to 999 [0.2 to 5.0 feet  
per minute], for precise  
heating of assemblies.  
drive speed can be con-  
trolled to accommodate a  
wide variety of products  
and substrates.  
Controlled Heating Zone  
Safety Features:  
The M105 is designed as  
an integrated modular unit.  
Assemblies are placed on  
the entry section of a mesh  
conveyor belt, transported  
through the heating chamber,  
across a bank of cooling  
fans then discharged from  
the rear of the conveyor.  
Minimal Skill Requirements  
The Model 105 Tunnel Oven  
has two stamped foil heat-  
ing elements that are manu- the entry section of the  
• Emergency Stop  
The open loading area of  
• Automatic cool-down  
circuit to extend the life of  
the components  
factured to a strict wattage  
specification. Consistent  
temperatures (ambient to  
700ºC) are controlled by a  
thermocouple embedded  
into the upper heating ele-  
ment connected to a  
closed-loop temperature  
controller. An alarm light  
illuminates whenever the  
actual heating element tem-  
perature varies from the set  
point temperature.  
M105 requires that the  
operator simply place an  
assembly on the mesh con-  
veyor belt within the effec-  
tive width of the heat zone  
and collect it at the oppo-  
site end.  
• Over-temperature switch  
that shuts off all power in  
the event of an overheat  
condition  
The M105 has two upper  
heating chamber height  
positions, 54 mm [2.11 in]  
and 98 mm [3.86 in].The  
position is adjusted by  
removing the pivot pins and  
relocating them in the bear-  
ing stands.  
• Lockout on temperature  
and speed controllers to  
prevent unauthorized  
changes  
Versatility  
The processor is designed  
to process a broad range of  
heat-shrinkable products up  
to 76.2 mm [3 in] in diame-  
ter and infinite length. The  
infrared energy source is  
well-suited to efficient pro-  
cessing of either single-wall  
• Audible alarm indication  
of a heater failure  
• Circuit breaker for current  
overload  
The upper chamber is  
Conveyor Speed Control  
cantilevered to permit pro-  
cessing of assemblies that  
require only a portion of the  
assembly to pass through  
The conveyor speed is pre-  
cisely set by a 3-digit  
potentiometer. The SCR  
Available in:  
Americas  
Europe  
Asia Pacific  
I
I
I
2-15  
9-1773447-9  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
CIS WR 08/2011  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
te.com  
L. & S. America: 54-11-4733-2200  
UK: 44-800-267-666  
RAYCHEM Tubing Products  
Model 105 (Continued)  
Electrical  
Specifications and  
Dimensions  
Power requirements  
Heating elements  
Drive system  
210-240 VAC, 20A, 1, 50/60 Hz  
(2) 1500 watt infrared stamped foil with black quartz face, one top & bottom  
DC gear motor with closed loop motor controller, 3-digit thumbwheel  
4 – 100 CFM fans, 2 - for upper heater housing, 2 – for product cooling  
Set Point (Heater Surface) - Ambient to 700°C, Throughput = 50° to 200°C  
Air flow (cooling)  
Operating temperature  
Mechanical  
Conveyor belt system  
Belt Speed  
Wire mesh 70% open, with optional Teflon coating  
6.1 cm [0.2 ft] to 152 cm [5.0 ft] per minute  
Dimensions cm [in]  
Processor dimensions  
Processor weight  
99 cm [39 in] L x 68.5 cm [27 in] W x 41.7 cm [16.5 in] H  
68 Kg [150 lb]  
Control box dimensions  
Control box weight  
Shipping dimensions  
Shipping weight  
51.5 cm [20.25 in] L x 21.0 cm [8.25 in] W x 17.8 cm [7.0 in] H  
7.7 Kg [17 lb]  
134.6 cm [53 in] L x 116.8 cm [46 in] W x 63.5 cm [25 in] H  
146 Kg [320 lbs]  
Tubing sizes  
Tubing diameter (max)  
Tubing length (max)  
Up to 76.2 mm [3.0 in]  
356 mm [14 in] perpendicular to belt travel, unlimited length parallel to belt travel  
Version  
Description  
Part No.  
Model 105 Tunnel Oven  
CLTEQ-M105-TUNNEL-OVEN  
955018-000  
2-16  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
UK: 44-800-267-666  
CIS WR 08/2011  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
te.com  
L. & S. America: 54-11-4733-2200  
RAYCHEM Tubing Products  
Model 16B  
Tabletop Belt Heater  
Product Facts  
I Closed-loop speed and  
temperature control  
I Continuous controlled  
process  
I Adaptable for different  
applications  
2
I Bench top design  
I Heater operation and over-  
temperature alarm lights  
closed-loop temperature  
controller. An alarm light  
illuminates whenever the  
actual heating element tem- assembly, that operator can  
perature varies from the set  
point temperature.  
Labor costs are reduced  
significantly because once  
an operator loads an  
Applications  
Safety Features:  
The Model 16B is our small-  
est (tabletop) conveyor type  
processor which provides a  
controlled process for a  
wide variety of heat-shrink-  
able tubing products.  
• Circuit breaker for current  
surges  
begin preparing another  
assembly. The throughput  
rate is usually limited by the  
rate at which the operator  
can load assemblies into  
the processor.  
• Pinch points protected by  
the housing  
• Belts that do not pinch  
with significant force  
Speed Control  
Double-sided timing belts  
on the top and bottom of  
the processing chamber  
draw the assemblies through  
a thermally controlled  
infrared heat zone and then  
through a fan-cooled cool-  
ing zone before depositing  
them into the unloading bin.  
• An over-temperature  
switch that kills power in  
the event of an overheat  
condition  
The belt speed is selected  
using a 3-digit thumbwheel  
via a closed-loop motor  
controller and DC gear  
motor.  
Versatility  
The processor is designed  
to process a broad range of  
heat-shrinkable products up  
to 19 mm [0.75 in] in diam-  
eter and 90 mm [3.5 in] in  
length. The infrared energy  
source is well-suited to effi-  
cient processing of either  
single-wall or adhesive-  
lined tubing. Heat output  
can be controlled to  
• Automatic cool-down  
circuit to prevent heat  
damage to components  
Minimal skill requirements  
There are clearly marked  
guides for aligning the  
assembly as well as the  
tubing or device being  
processed. The operator  
only has to center the  
assembly then the tubing  
and slide it into the belts.  
The belts grip and carry the  
assembly through the heat-  
ing and cooling zone,  
depositing them into the  
unloading bin.  
Controlled Heating Zone  
The Model 16B processor  
has two stamped foil heat-  
ing elements that are manu-  
factured to a strict wattage  
specification. Consistent  
temperatures (ambient to  
650º C) are controlled by a  
thermocouple embedded  
into the upper heating  
accommodate a wide vari-  
ety of products and sub-  
strates.  
element connected to a  
Available in:  
Americas  
Europe  
Asia Pacific  
I
I
2-17  
9-1773447-9  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
CIS WR 08/2011  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
te.com  
L. & S. America: 54-11-4733-2200  
UK: 44-800-267-666  
RAYCHEM Tubing Products  
Model 16B (Continued)  
Electrical  
Power Requirements  
Part No. 827429-000  
Part No. 584313-000, 047143-000  
Specifications and  
Dimensions  
120 VAC, 1,  
220 VAC, 1 ,  
50/60 Hz, 20 A  
208-240 VAC, 15 A.  
Heating elements  
Drive system  
2 ea. 1000 watt stamped foil infrared with quartz face  
DC gear motor with closed loop motor controller, 3-digit thumbwheel  
2 – 100 CFM fans in the upper heater housing  
Air flow (cooling)  
Mechanical  
Conveyor belt system  
Double sided timing belts; two on each side of the processor –  
pitch 9.5 mm [0.375 in]  
Belt Speed  
Up to 288 cm / min [7.5 ft / min]  
Dimensions cm [in]  
Processor dimensions  
Processor weight  
48 cm [19 in] W x 109 cm [43 in] L x 33 cm [13 in] H  
41 Kg [90 lbs]  
Shipping dimensions  
Shipping weight  
61 cm [24 in] W x 112 cm [43 in] L x 56 cm [22 in] H  
68 Kg [150 lbs]  
Tubing sizes  
Tubing diameter (max)  
Tubing length (max)  
Up to 19 mm [0.75 in]  
Up to 90 mm [3.5 in]  
Version  
Description  
Part No.  
Model 16B - 120 volt  
Model 16B - 220 volt (4-wire)  
CLTEQ-M16B-120V-3WIR  
CLTEQ-M16B-220V-4-WR  
CLTEQ-M16B-220V-3W-M  
827429-000  
584313-000  
047143-000  
Model 16B - 220 volt Mod.  
(3 wire with Transformer)  
2-18  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
UK: 44-800-267-666  
CIS WR 08/2011  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
te.com  
L. & S. America: 54-11-4733-2200  
RAYCHEM Tubing Products  
Model 19  
Belt Heater for Heat-  
Shrinkable Tubing Products  
Product Facts  
I Closed-loop speed and  
temperature control  
I Continuous controlled  
process  
2
I Adaptable for different  
applications  
I CE approved for worldwide use  
I Self-diagnostic circuitry  
I Parts counter and hour meter  
tubing. Temperature and  
speed can be controlled  
to accommodate a wide  
variety of products and  
substrates.  
Applications  
Control Heating Zone  
Minimal Skill Requirements  
The Model 19 conveyor  
type processor is a reliable  
and versatile process  
heater which provides a  
controlled process for a  
wide variety of heat-shrink-  
able products.  
The Model 19 processor  
has two stamped foil heating guides for aligning the  
elements that are manufac-  
tured to a strict wattage  
specification.  
There are clearly marked  
assemblies as well as the  
tubing or device being  
processed. The operator  
only has to center the  
assembly, then the tubing  
and slide it into the belts.  
The belts grip and carry the  
assemblies through the  
heating and cooling zones,  
depositing them into the  
unloading bin.  
Safety Features:  
Consistent temperatures  
(ambient to 700ºC) are con-  
trolled by a thermocouple  
embedded into the upper  
heating element connected  
to a closed loop tempera-  
ture controller. An alarm  
light illuminates whenever  
the actual heating element  
temperature varies from the  
• Emergency Stop  
Double-sided timing belts  
on either side of the upper  
and lower heating cham-  
bers draw the assemblies  
through a thermally con-  
trolled infrared heat zone,  
then through a fan-cooled  
zone before depositing  
• Automatic cool-down  
circuit to extend the life  
of the components  
• Over-temperature switch  
that shuts off all power in  
the event of an overheat  
condition  
Versatility  
them into the unloading bin. set point temperature.  
• Lockout on temperature  
and speed controllers to  
prevent unauthorized  
changes  
The processor is designed  
to process a broad range of  
Raychem heat-shrinkable  
products up to 25 mm [1 in]  
in diameter and 178 mm  
[7 in] in length. The infrared  
energy source is well-suited  
to efficient processing of  
either single wall or adhe-  
sive-lined  
The processor was designed  
to meet the requirements  
of the European Safety  
Directives and is CE  
approved, allowing for  
worldwide use.  
Speed Control  
The belt speed is selected  
using a 3-digit thumbwheel  
(on the front panel) via a  
closed loop motor controller  
and DC gear motor.  
Available in:  
Americas  
Europe  
Asia Pacific  
I
I
I
2-19  
9-1773447-9  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
CIS WR 08/2011  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
te.com  
L. & S. America: 54-11-4733-2200  
UK: 44-800-267-666  
RAYCHEM Tubing Products  
Model 19 (Continued)  
Electrical  
Specifications and  
Dimensions  
Power requirements  
Heating elements  
Drive system  
210-240 VAC, 20A, 1, 50/60 Hz  
2 X Standard = 1580W, Wide = 1660W, Narrow = 880W  
DC gear motor with closed loop motor controller; 3-digit thumbwheel  
2 – 100 CFM fans in the upper heater housing  
Air flow (cooling)  
Operating temperature  
Set Point (Heater Surface) - Ambient to 700°C, Through-put = 50° to 200°C  
Mechanical  
Conveyor belt system  
Double sided timing belts; two on each side of the processor –  
pitch 9.5 mm [0.375 in]  
Belt Speed  
Up to 152 cm / min [5.0 ft / min]  
Dimensions cm [in]  
Processor dimensions  
Shipping dimensions  
Processor weight  
53 cm [21 in] W x 135 cm [53 in] L x 45 cm [18 in] H  
66 cm [26 in] W x 147 cm [58 in] L x 58 cm [23 in] H  
56 Kg [120 lbs]  
Shipping weight  
86 Kg [190 lbs]  
Tubing sizes  
Tubing diameter (max)  
Tubing length (max)  
Up to 2.5 cm [1.0 in]  
Up to 12.7 cm [4.0 in] Standard or 178 mm [7.0 in] with Model 19 - Wide  
Version  
Description  
Part No.  
Model 19 - Standard (3.75 in. Elements)  
Model 19 - Wide (6 in. Elements)  
Model 19 - Narrow (1.5 in. Elements)  
CLTEQ-M19-BELT-HTR  
CLTEQ-M19-BELT-HTR-6IN  
CLTEQ-M19-BELTHTR-SS  
714529-000  
075135-000  
D43037-000  
Optional Attachments  
Floor Stand with wheels  
IR-1900-FLOOR-STAND  
889664-000  
2-20  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
UK: 44-800-267-666  
CIS WR 08/2011  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
L. & S. America: 54-11-4733-2200  
te.com  
RAYCHEM Tubing Products  
Model 20  
Belt Heater for Heat-  
Shrinkable Tubing Products  
Product Facts  
I Closed-loop speed and  
temperature control  
I Continuous controlled  
process  
2
I Adaptable for different  
applications  
I CE approved for worldwide use  
I Heater operation and over-  
temperature alarm lights  
into the upper heating  
element connected to a  
closed loop temperature  
controller. An alarm light  
illuminates whenever the  
actual heating element  
temperature varies from  
the set point temperature.  
through the heating and  
cooling zones, depositing  
them into the unloading bin.  
• Over-temperature switch  
that shuts off all power in  
the event of an overheat  
condition  
Applications  
The Model 20 conveyor  
type processor is a reliable  
and versatile process  
heater, which provides a  
controlled process for a  
wide variety of heat-shrink-  
able products.  
Versatility  
• Lockout on temperature  
and speed controllers to  
prevent unauthorized  
changes  
The processor is designed  
to process a broad range of  
Raychem heat-shrinkable  
products up to 25 mm [1 in]  
in diameter and 127 mm [4 in]  
in length. The infrared  
Double-sided timing belts  
on either side of the upper  
and lower heating cham-  
bers draw the assemblies  
through a thermally con-  
trolled infrared heat zone,  
then through a fan-cooled  
zone before depositing  
Speed Control  
New Features  
The belt speed is selected  
using a 3-digit thumbwheel  
(on the front panel) via a  
closed-loop motor controller either single wall or adhe-  
and DC gear motor.  
• Self-locking support post  
in the upper heating  
chamber for servicing,  
maintenance and emer-  
gency cool down  
energy source is well-suited  
to efficient processing of  
sive-lined tubing. Temperature  
and speed can be con-  
trolled to accommodate a  
wide variety of products  
and substrates.  
• Reversing motor relay  
which runs the timing  
belts in reverse until the  
Set Point temperature has  
been reached, preventing  
the operator from loading  
assemblies into the  
them into the unloading bin.  
Minimal Skill Requirements  
There are clearly marked  
guides for aligning the  
assemblies as well as the  
tubing or device being  
processed. The operator  
only has to center the sub-  
strate, then align the tubing  
and slide the assembly into  
the belts. The belts grip  
and carry the assemblies  
Controlled Heating Zone  
The Model 20 processor  
has two stamped foil heat-  
ing elements that are manu-  
factured to a strict wattage  
specification. Consistent  
temperatures (ambient to  
700ºC) are controlled by a  
thermocouple embedded  
Safety Features:  
• Emergency Stop  
machine  
• Automatic cool-down cir-  
cuit to extend the life of  
the components  
• Hinged lower side panels  
for access to compo-  
nents, making routine  
service and maintenance  
much easier  
Available in:  
Americas  
Europe  
Asia Pacific  
I
I
2-21  
9-1773447-9  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
CIS WR 08/2011  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
te.com  
L. & S. America: 54-11-4733-2200  
UK: 44-800-267-666  
RAYCHEM Tubing Products  
Model 20 (Continued)  
Electrical  
Specifications and  
Dimensions  
Power requirements  
Heating elements  
Drive system  
210-240 VAC, 20A, 1, 50/60 Hz  
2 X Standard = 1580W, Wide = 1660W, Narrow = 880W  
DC gear motor with closed loop motor controller; 3-digit thumbwheel  
2 – 100 CFM fans in the upper heater housing  
Air flow (cooling)  
Operating temperature  
Set Point (Heater Surface) - Ambient to 700°C, Through-put = 50° to 200°C  
Mechanical  
Conveyor belt system  
Double sided timing belts; two on each side of the processor –  
pitch 9.5 mm [0.375 in]  
Belt Speed  
Up to 152 cm / min [5.0 ft / min]  
Dimensions cm [in]  
Processor dimensions  
Shipping dimensions  
Processor weight  
53 cm [21 in] W x 135 cm [53 in] L x 45 cm [18 in] H  
66 cm [26 in] W x 147 cm [58 in] L x 58 cm [23 in] H  
56 Kg [120 lbs]  
Shipping weight  
86 Kg [190 lbs]  
Tubing sizes  
Tubing diameter (max.)  
Tubing length (max.)  
Up to 25 mm [1.0 in]  
Up to 104 mm [4.0 in] stand  
Version  
Description  
Part No.  
Model 20 - Standard (3.75 in. Elements)  
MODEL20CE-BELT-HEATER  
CB8546-000  
Optional Attachments  
Floor Stand with wheels  
IR-1900-FLOOR-STAND  
889664-000  
2-22  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
reference purposes only.  
Specifications subject  
to change.  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
UK: 44-800-267-666  
CIS WR 08/2011  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
L. & S. America: 54-11-4733-2200  
te.com  
RAYCHEM Tubing Products  
VBH-1  
Versatile Bed Heater for  
Large Assemblies and  
Substrates  
2
Product Facts  
The Versatile Bed Heater  
(VBH-1) is the latest  
generation of reliable and  
versatile process heaters.  
I Closed-loop speed and  
temperature control  
I Controlled process  
I Adaptable for a large variety  
long length and heat  
sensitive applications  
I Heater operation and over-  
temperature alarm lights  
I Heater and track are sold  
seperately. See available  
track lengths on page 2-24.  
Applications  
Speed Control  
Minimal Skill Requirements  
Safety Features  
The VBH-1 is an integrated  
modular unit consisting of  
an upper and lower heater  
chamber with a transporter  
base and motorized wheels  
that are directed through an  
aluminum track. The heater  
transporter automatically  
stops when it reaches the  
parking station at either end  
of the process area.  
The belt speed is selected  
using a 3-digit thumbwheel  
(on the front panel) via a  
closed-loop motor controller operator simply place the  
and DC gear motor.  
The open loading area of  
the holding fixtures on the  
VBH-1 requires that the  
• Emergency Stop  
• Automatic cool-down  
circuit to extend the life  
of the components  
assembly on the holding  
fixtures within the effective  
width of the heat zone. The  
assemblies can be removed  
once the heater transporter  
has passed over the assem-  
blies and has come to a  
• Over-temperature switch  
that shuts off all power in  
the event of an overheat  
condition  
Controlled Heating Zone  
The VBH-1 processor has  
two stamped foil heating  
elements that are manufac-  
tured to a strict size and  
wattage specification.  
Consistent temperatures  
(ambient to 650ºC) are con-  
trolled by a thermocouple  
embedded into the upper  
heating element connected  
to a closed loop tempera-  
ture controller. An alarm  
light illuminates whenever  
the actual heating element  
temperature varies from the  
set point temperature.  
• Lockout on temperature  
and speed controllers to  
prevent unauthorized  
changes  
complete stop in either the  
right or left parking stations.  
It has been designed to  
accommodate a large vari-  
ety of difficult to process  
applications. With an  
• Safety guards to protect  
operator from moving  
parts and hot surfaces  
Versatility  
adjustable upper heating  
chamber the heater separa-  
tion can be adjusted from  
37 mm [1.5 in] to a 150 mm  
[6 in] gap enabling the unit  
to process heat-shrinkable  
tubing products up to 127  
mm [5 in} in diameter. The  
upper and lower chambers  
are provided with adjustable  
heat shields to maximize  
the oven heating efficiency.  
The traveling heater is  
designed to process a  
broad range of heat-shrink-  
able products up to 127  
mm [5 in] in diameter and  
infinite length.  
The infrared energy source  
is well-suited for efficient  
processing of either single-  
wall or adhesive-lined tubing.  
Heat output and drive speed  
can be controlled to accom-  
modate a wide variety of  
products and substrates.  
Available in:  
Americas  
Europe  
Asia Pacific  
I
I
2-23  
9-1773447-9  
Dimensions are in inches and  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
Dimensions are shown for  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
CIS WR 08/2011  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
te.com  
L. & S. America: 54-11-4733-2200  
UK: 44-800-267-666  
RAYCHEM Tubing Products  
VBH-1 (Continued)  
Electrical  
Specifications and  
Dimensions  
Power Requirements  
Heating elements  
Drive system  
208/240 VAC, 1, 50/60 Hz, 20 A  
2 X From 600 to1600 watt infrared stamped foil with quartz face  
1/12 hp DC motor with SCR Drive controller with a 3 digit speed potentiometer  
2 X 100 CFM fans in the upper heater housing / control box and 1 in lower chamber  
Set Point (Heater Surface) - Ambient to 650°C, Through-put = 50° to 250°C  
Air flow (Cooling)  
Operating temperature  
Mechanical  
Moving oven speed  
Heater separation  
Effective heating length  
Effective heating width  
12.7 cm [0.50 ft] to 254 cm [10.0 ft] / Minute  
Adjustable from 37 mm [1.5 in] to 150 mm [6 In] Upper Position  
355 mm [14 in]  
254 mm [10 in]  
Dimensions cm [in]  
Control box dimensions  
Heating Chamber dimensions  
Heating System weight  
407 mm [16 in] L x 305 mm [15 in] W x 125 mm [5 in] H  
457 mm [18 in] L x 407 mm [16 in] W x 533 mm [21 in] H – Full extension  
30 Kg [66 lb]  
Tubing sizes  
Tubing diameter  
Tubing length  
Up to 127 mm [5 in]  
255 mm [10 in] perpendicular to heater travel, unlimited length parallel to heater  
Heating unit  
Description  
Part No.  
VBH-1 Bed Heater  
VBH-1-BED-HTR-220V-3WR  
CJ1047-000  
Track  
Description  
Part No.  
10 ft. Aluminum Track  
15 ft. Aluminum Track  
VBH-1-BED-HTR-TRACK-10FT  
VBH-1-BED-HTR-TRACK-15FT  
CJ1494-000  
CM6819-000  
2-24  
9-1773447-9  
Dimensions are in inches and  
Dimensions are shown for  
USA: 1-800-522-6752  
Germany: 49-6251-133-1999  
CIS WR 08/2011  
millimeters unless otherwise  
specified. Values in brackets  
are metric equivalents.  
reference purposes only.  
Specifications subject  
to change.  
Canada: 1-905-475-6222  
Mexico: 52-55-1106-0800  
L. & S. America: 54-11-4733-2200  
China: 86-400-820-6015  
Japan: 81-44-844-8013  
UK: 44-800-267-666  
te.com  
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