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Computer Aided Manufacturing Project : utilizing 3D printers and laser cutters.

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Puppet-Lamp

Computer Aided Manufacturing Project : utilizing 3D printers and laser cutters.

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Lampshade Modelling

  • Hexagonal Structure on the surface.
  • Join the curve of Hexagonal Lines.
  • Create a pipe surface around a rail curve with 0.5 cm radius.

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  • Hexagonal Structure to decorate lampshade surface in Grasshopper.

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  • Concepts & shapes of lamp model.

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  • Rendered display mode of these lamp model.

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  • Final program of lamp modeling in Rhino 7.

Lampshade Printing

SET-UP

Printer: Prusa i3 MK3S

Print settings:

  • Layer Height: 0.2 mm
  • Wall Thickness: 0.8 mm
  • Infill Density: 5.0 %
  • Infill Pattern: Grid
  • Printing Temperature:200.0°C
  • Print Speed:60.0 mm/s
  • Initial Layer Speed:30.0mm/s
  • Build Plate Adhesion Type:Skirt

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  • Top view of lamp shade model for the simulation slicing for 3D printers in Ultimaker Cura.

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  • Right view of lamp shade model for the simulation slicing for 3D printers in Ultimaker Cura.

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  • The slicing lamp shade model in line type of color scheme for 3D printers in Ultimaker Cura.

Result

  • Too thin of a wall is easy to collapse the bottom and support structure.
  • The printing path in the Z-axis value is over setting.
  • The initial speed is too fast to make sure a completed printing process.

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  • printing process and result of lamp shade model in PLA.

Solution

  • Utilize “offsetsrf” command to thicken the surface into
  • Reduce the speed by tuning the 3D printer setting after the 9 times calibration of horizontal foundation.
  • The initial speed is too fast to make sure a completed printing process.

Neck x Joints Modelling

  • Made by 3D printers with PLA.

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Neck x Joints Printing:Test_01

SET-UP

  • Layer Height: 0.3 mm
  • Wall Thickness: 0.3 mm
  • Infill Density: 10 %
  • Infill Pattern: Triangles

Printer: Prusa i3 MK3S

Results:

  • Easy to break between layers
  • Wall should increase density
  • Infill is not enough to be a joint (20~30%)

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Neck x Joints Printing:Test_02

SET-UP

  • Layer Height: 0.2 mm
  • Wall Thickness: 0.8 mm
  • Infill Density: 20 %
  • Infill Pattern: Triangles

Printer: Prusa i3 MK3S

Results:

  • Overly strong support
  • Wall (top) quality is still poor
  • Support is not as expected

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Body&Leg: Laser Cutter

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Modeling:

  • Topological interlocking in assembly procedure.

Tool:

  • Laser Cutter

Material :

  • White-grained Wood

FINAL SET-UP

Cutting Power : 75% Cutting Rate : 4%

  • Layout of model and result.

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  • Assembly of outcomes by laser cutter.

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Result:Combination

3D Printers

  • The joints are still not strong enough to resist long-term using.
  • After thicken the lampshade, the weight distribution unbalanced.

Laser Cutter

  • The deviation of laser cutting makes the combination between body and joint just fit-in.

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